Stages.

Product Suggested: PSB® Ultra

Why PSB® Ultra

  • PSB® Ultra is moisture resistant, with a maximum thickness swelling of 12%. When an appropriate coating is applied, the thickness swelling is reduced to less than 5%.
  • PSB® Ultra is designed for heavy-duty applications, ensuring longevity and performance.
  • The exceptional moisture resistance of PSB® Ultra ensures that its structural integrity is maintained, even in challenging weather conditions. PSB® Ultra is known for its robustness, making it an ideal choice for heavy-duty applications, as it can bear significant loads without compromising on performance.
  • PSB® Ultra delivers high performance with a modulus of elasticity of 3,500 Newtons per square millimeter (N/mm²) and a modulus of rupture ranging from 18 to 22 Newtons per square millimeter (N/mm²).
  • PSB® Ultra offers superior strength and stability in high-humidity conditions.
  • The screw hold capacity of PSB® Ultra is significantly higher compared to other solutions, with edge hold at 1,350 Newtons (N) and face hold at 1,650 Newtons (N). Mechanically, this means that the board can be reused many times using the same hole.

Specifications

Modulus of Rupture 18 – 22 N/mm2
Modulus of Elasticity 3,500 N/mm2
Internal Bonding 0.40 – 0.50 N/mm2
Thickness Swelling 12%
Width 1,200 – 1,250 mm
Length 1,830 – 3,048 mm
Thickness 9 – 25 mm

Customizable Finishes.

Raw Board

A wide range of uncoated boards, used as a core material, offering flexibility for customization and finishing.

Melamine Face Finishing

A smooth, decorative melamine-surfaced board, perfect for furniture, cabinetry, and interior applications.

Sanded Board

A Smooth, sanded surface board, ideal for interior fit-outs and paneling, ensuring enhanced finish quality and easy customization.

Premium Surface (Putty) Finishing

A flawless, smooth-surfaced board achieved with putty, ideal for high-quality paint applications and achieving a polished, refined look.

Premium Plus Surface (Coated) Finishing

A flawless, smooth-surfaced board achieved with putty, ideal for high-quality paint applications and achieving a polished, refined look.

Veneer Finishing

A decorative-finished board using thin layers of real material, offering a natural look, durability, and customization options.

Best Practices.

To ensure optimal performance in humid conditions, it is recommended to apply a coating to the boards. This will enhance their durability and resilience against moisture, thereby maintaining their reliability in load-bearing applications.

When resizing the boards (cutting to different or smaller dimensions), it is essential to coat the newly exposed edges.

For components being fastened, such as beams, rafters, joists, and trusses, pre-drilling is essential. The diameter of the pre-drilled hole should be smaller than the screw diameter to ensure effective engagement of the screw threads.

During transportation and storage, it is important to protect the PSB® boards from direct exposure to water droplets and precipitation on their edges and surfaces. Ensure that adequate protective covers are provided to maintain their integrity.

For fastening, it is recommended to use screws, nails, or staples with a length at least 2.5 times the thickness of the board, but not less than 50-75 mm. Fastening should be carried out at intervals of 150-300 mm on intermediate supports (depending on roof pitch), 150 mm along board joints, and 100 mm along roof edges.

FAQs.

Stages are typically built using plywood, MDF, steel frames, and composite boards. While affordable, MDF often swells and weakens in humid conditions, while plywood deteriorates after limited use. Steel offers durability but is heavy and expensive. DesertBoard PSB® provides a modern alternative, combining machinability, durability, and sustainability. Its termite resistance and zero-formaldehyde emissions make it suitable for both indoor and outdoor stages, offering better longevity and eco-credentials than traditional materials.

Stages must withstand heavy loads, frequent assembly, and high foot traffic. Weak or low-quality materials can compromise safety and aesthetics, leading to costly replacements. Durable boards like DesertBoard PSB® ensure consistent strength and reliability, reducing failures during performances or events. Its engineered density makes it suitable for long-term use, even in harsh climates. Durability not only lowers lifecycle costs but also provides peace of mind for event organizers and performers alike.

In hot and humid regions like the GCC, plywood and MDF stage boards often warp, swell, or deteriorate quickly. This shortens lifespan and increases replacement costs. DesertBoard PSB® is engineered to resist these stresses, maintaining stability and performance when finished with protective coatings. Its termite resistance adds further reliability. By choosing climate-resilient materials, contractors ensure that stages perform consistently across both indoor and outdoor environments.

Yes. Reusable stage systems reduce costs and environmental impact by avoiding frequent board replacements. MDF and plywood typically fail after limited use, while DesertBoard PSB® is engineered for repeated assembly and dismantling. Its stability and durability allow contractors to use boards across dozens of events, lowering lifecycle costs and waste generation. Reusability also supports sustainability goals, making DesertBoard an ideal choice for stage production.

Stage design directly influences audience engagement, brand perception, and performer comfort. A well-built stage creates safety, reliability, and aesthetic appeal. DesertBoard PSB® supports creative design flexibility with CNC-cutting, laminates, and finishes, enabling customized visuals for branding or entertainment. By combining design freedom with eco-credentials, DesertBoard ensures that stages enhance both experience and sustainability.

Load capacity depends on the materials and structure used. Standard MDF or plywood may weaken under heavy loads, posing risks. DesertBoard PSB®, with its high density and screw-holding capacity, provides superior load-bearing performance. It supports performers, equipment, and large audiences with greater reliability, ensuring safety. Choosing high-performance substrates like DesertBoard reduces risks of sagging or collapse in high-pressure environments.

Stage platforms built with MDF may last only one or two events, while plywood provides slightly longer performance. DesertBoard PSB® extends lifespan significantly due to its climate resilience, termite resistance, and engineered durability. With proper coatings, it can withstand multiple event cycles, reducing replacements and lifecycle costs. Longevity makes DesertBoard a smarter investment for stage contractors and event organizers.

Yes. While most stages still rely on imported MDF or plywood, sustainable options like DesertBoard PSB® are manufactured locally in Abu Dhabi. DesertBoard is carbon-negative, termite-resistant, and zero-formaldehyde, making it ideal for both indoor and outdoor stage construction. Its availability ensures GCC event contractors can deliver eco-friendly stages without sacrificing performance or design flexibility.

Safety is a top priority in stage construction. Stages must be stable, load-bearing, and built with non-toxic materials. Low-quality boards risk sagging or releasing harmful emissions. DesertBoard PSB® addresses both concerns by providing engineered durability and zero-formaldehyde emissions. This ensures safe environments for performers and audiences, aligning with event safety regulations and sustainability goals.

Yes. Modern stages often incorporate logos, colors, and finishes to match brand identity or event themes. DesertBoard PSB® is machinable and supports laminates, paints, and digital graphics, making it highly versatile for branding applications. Its smooth surface ensures high-quality finishes that remain stable under repeated use. With DesertBoard, event organizers can achieve both visual impact and eco-responsibility in stage construction.

Stages require boards that can handle heavy loads, resist wear, and still deliver a clean visual finish. DesertBoard PSB® is engineered with high density and superior screw-holding capacity, ensuring strong structural performance. Unlike MDF, it resists warping, swelling, and termite damage, even under challenging GCC conditions. Its smooth surface also makes it easy to finish with paints, laminates, or veneers. DesertBoard provides the strength, safety, and durability needed for reliable stage construction while also being carbon-negative.

Made from upcycled palm fronds, DesertBoard PSB® is carbon-negative and manufactured locally in Abu Dhabi. This reduces transport emissions while transforming agricultural by-products into durable building boards. For stage contractors and event companies, choosing DesertBoard means reducing embodied carbon and waste while aligning with ESG requirements. Using DesertBoard not only delivers performance but also communicates sustainability to audiences and clients, enhancing reputation in an industry where eco-consciousness is becoming increasingly important.

Yes. DesertBoard PSB® is engineered for reusability, making it a cost-effective and eco-friendly alternative to plywood or MDF. While traditional boards may weaken after one or two events, DesertBoard maintains dimensional stability and structural strength across multiple setups and tear-downs. This reusability lowers replacement frequency, reduces waste, and improves long-term financial efficiency for event organizers. For high-demand touring stages, trade shows, or entertainment venues, DesertBoard is a reliable material that combines durability with sustainability.

Stages must support performers, equipment, and sometimes large crowds, making load capacity critical. DesertBoard PSB® has excellent density and structural integrity, ensuring stable platforms that do not sag or deform under weight. Its superior screw-holding strength ensures fixtures remain secure during use. Unlike MDF or chipboard, which may crack or weaken, DesertBoard provides consistent load-bearing capacity while maintaining environmental responsibility. This makes it ideal for concerts, exhibitions, and high-traffic event stages.

Yes. DesertBoard PSB® is designed for both indoor and outdoor use. When coated properly, it resists humidity, termites, and climate-related wear, making it well-suited for outdoor events in GCC conditions. Indoors, its zero-formaldehyde emissions support healthier air quality in enclosed spaces such as theaters or conference halls. This dual functionality makes DesertBoard an adaptable choice for event companies, ensuring one material can serve a wide variety of stage environments sustainably.

Stage safety depends on structural reliability, non-toxic materials, and secure fastening. DesertBoard PSB® delivers superior screw-holding capacity for fixtures, zero-formaldehyde emissions for healthier air, and climate resilience to reduce failures. By eliminating the risks of swelling, cracking, or emitting harmful chemicals, DesertBoard provides safer environments for performers, staff, and audiences. Its certifications to EN and BS standards add further assurance that safety is prioritized alongside sustainability in stage applications.

Yes. DesertBoard PSB® is highly machinable and can be cut, engraved, or shaped into custom designs, making it ideal for creative stage builds. Its smooth surface is suitable for paints, laminates, and digital graphics, enabling striking visual finishes for branding and aesthetics. Event producers can achieve both functional and decorative goals while maintaining sustainability. DesertBoard combines creative freedom with durability, ensuring custom stage elements hold up across multiple uses and environments.

Although DesertBoard PSB® may carry a higher upfront cost than MDF, its reusability and durability significantly reduce long-term expenses. Boards can be reused across dozens of events, lowering replacement frequency and waste disposal costs. Its local production in Abu Dhabi also avoids shipping delays and import fees. For contractors, this translates into better lifecycle value, improved sustainability outcomes, and the ability to deliver high-performance stages at competitive costs.

DesertBoard PSB® is certified by the UAE Al Sa’afat (Dubai Municipality) Formaldehyde Content Certificate (E0) for zero formaldehyde emissions, ensuring healthier indoor air quality. In addition, Wimpey Laboratories testing confirms its exceptional structural properties: Density: Average of 835 kg/m³, Bending Strength: Average of 19.8 N/mm², Modulus of Elasticity: Average of 3626 N/mm², Internal Bond Strength: Average of 0.95 N/mm², Moisture Content: Average of 5.42%, Screw Withdrawal (Face): Average of 1295 N, Screw Withdrawal (Edge): Average of 941 N. This makes it a trusted choice for stage contractors seeking materials that meet both performance and sustainability requirements.

By specifying DesertBoard PSB®, event companies can showcase their commitment to sustainability while delivering durable, high-quality stage platforms. This strengthens brand reputation with clients and audiences who value eco-responsibility. With carbon-negative production, local sourcing, and certified zero-formaldehyde emissions, DesertBoard stages represent both innovation and environmental leadership. Highlighting this choice enhances ESG reporting and positions companies as forward-thinking leaders in the events industry.